September 16, 2026

Chemical Safety

OSHA standards officials are considering adding new layers of chemical safety oversight to the agency's decades-old rule requiring users of risky chemical processes to develop and put in place “management-system” practices, a concept that could engender opposition down the line as industry argues the performance-based elements of the rule, which already set it apart from most OSHA regulations, have been shown to work.

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The chemical industry is likely to push back against new signals by OSHA that regulators may explore revising the process safety management (PSM) standard governing safety requirements in potentially dangerous chemical uses to cover all reactivity hazards, an issue borne out by probes into accidents over the years and which has emerged as a key concern after a massive fertilizer plant explosion in Texas last year.

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Federal officials engaged in probing chemical disasters pressured OSHA chief David Michaels and other Obama administration officials in a White House meeting after the West, TX, fertilizer plant explosion to embrace the use of inherently safer technologies (IST) where possible and to revisit a range of longstanding OSHA process safety management (PSM) requirements, and continue to push for tougher regulatory policies, the U.S. Chemical Safety Board chairman told Inside OSHA Online in an interview Tuesday.

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The industry coalition American Chemistry Council (ACC) is challenging New Jersey's model chemical facility safety program, arguing in comments to the Environmental Protection Agency that the state incorrectly labels facilities' routine safety upgrades as shifts to inherently safer technologies (IST) and fails to account for changes that shift risks to other parts of production processes -- a dispute that occurs as OSHA comes under increasing pressure to embrace IST.

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U.S. Chemical Safety Board (CSB) investigators are set to release preliminary findings from their probe into last year's disastrous explosion of a fertilizer processing plant in West, TX, potentially teeing up recommendations to OSHA on how safety regulators could tighten up federal rules covering such facilities.

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Government chemical safety experts are pressuring OSHA to get rid of  key exemptions applying to the oil and gas sector in the agency's process safety management (PSM) standard in response to what they call high rates of injuries and fatalities throughout the industry, after an earlier dispute over covering those work sites ended in industry's favor.

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Industry groups appear split on the role local emergency planning committees (LEPCs) should play in federal efforts to improve the safety and security of industrial plants, with some industry advocates arguing the groups authorized under the Emergency Planning and Community Right-to-Know Act (EPCRA) should play a key role and others seeking to largely bypass them – discourse that comes as OSHA seeks to update plant safety policies as a central part of a broad federal push by President Obama on the issue.

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A national group of occupational hygiene experts wants OSHA to craft a formal regulatory definition of “recognized and generally accepted good engineering practices” (RAGAGEP) as it explores a range of options for potential revisions to its process safety management (PSM) standard designed to protect workers from chemical disasters, urging OSHA to help clarify an issue that has become the subject of enforcement disputes.

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Administration officials working to implement President Obama's executive order on improving safety and security at industrial plants are considering strengthening local emergency planning committees (LEPCs) overseen by the Environmental Protection Agency but are not addressing calls to require controversial new safety requirements at facilities.

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Environmental Protection Agency waste chief Mathy Stanislaus declined at a March 6 Senate Environment and Public Works Committee (EPW) hearing to commit the agency to mandating the use of inherently safer technologies (IST) to prevent or reduce the consequences of accidents or attacks at industrial facilities, despite strong urging from several Democratic senators.

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